Stepper Medium Wire Cutting Machine

Your Professional Stepper Medium Wire Cutting Machine Supplier!

 

Suzhou Longkai Electromechanical Technology Co., Ltd. is a modern enterprise specializing in CNC equipment development, production, sales, and industrial automation. Its main products are vertical processing centers, CNC drilling and milling machines, CNC lathes, fast wire cutting machines, mid-wire cutting machines, turret milling machines, precision grinders, CNC drills, EDM drills, and other mechanical processing equipment.

 
 
Why Choose Us

Quality Control

Our company is a professional CNC machinery equipment manufacturer that has passed ISO 9001 quality management system certification. We strictly follow international quality management standards to ensure stable and reliable product quality.

 

Market Distribution

Our main markets cover Russia, Southeast Asia, and many other countries and regions around the world; We have a professional overseas sales team. At present, the annual sales volume is between 500 and 600 units, reaching an annual sales revenue of 5 million to 6 million US dollars which shows a year-on-year growth trend.

Company Strength

Our factory covers an area of about 3,000 square meters, equipped with four modern production lines and a total of about 60 employees, covering multiple functional departments such as raw material inspection, processing and manufacturing, surface treatment, finished product inspection and delivery. We have a complete production system and efficient operation management capabilities.

Our Services

We provide one-stop services including product consultation, technical parameters introduction and performance analysis, demand analysis, product recommendation and quotation, order processing logistics distribution installation commissioning after-sales technical support maintenance parts supply; we are committed to providing customers with comprehensive solutions.

 

Stepper Medium Wire Cutting Machine Specification

 

Fuselage

Host Size (Length * Width * Height)

mm

2120*1760*2250

Total weight

kg

3200

Workbench

Workbench Itinerary (width x length)

mm

1020*640

Travel

X-axis travel

mm

500

Y-axis travel

mm

630

Z-axis travel

mm

300

CNC Power Supply

Pulse width

us

1-250

Silk speed

 

0-3

Cutting number

time

1-7

Mini.Mechanical Driving Equivalent

um

1

Pulse Resolution

um

0.1

Processing capacity

Spindle stroke (electrically adjustable)

mm

250

Max.cutting slope/workpiece thickness

 

6°~30°/80mm

Max. Bearing Capacity of Workbench

kg

800

Machining accuracy

Location accuracy X/Y

mm

≤0.01

Repeated positioning accuracy X/Y

mm

≤0.005

Multi-tool Cutting Accuracy

mm

≤0.005( 40mm,Cut one and repair two. MaterialSKD11orCr12,HRC58)

Optimum Surface Roughness

um

Ra≤1.0(SKD11orCr12,HRC58))

Processing efficiency

Maximum cutting efficiency

mm2min

≥220

Common cutting efficiency

mm2min

≥140

Max. Processing Current

A

≥6-8

No-load Voltage of Machining Power Supply

V

100

Power consumption

KW

≤2.3

Silk traveling system

Electrode wire diameter

mm

∮0.12-∮0.2

Silk barrel traveling speed

 

Frequency control

Tightening method

 

Two-way automatic tightening

Wire travelling speed

m/s

3-12

Working groove

Filtration accuracy

um

<10

Filtration mode

 

Slow-Walking Filtration

Working fluid

 

Special cutting fluid

Environment and electricity

Electric power

 

380V±10% / 50/60Hz / 2kVA

Temperature

 

T15-30ºC / humidity40-80%

Pressure

kpa

86-106kpa

 

Benefits of Stepper Medium Wire Cutting Machine
 

Workpiece thickness
Stepper medium wire cutting machines can cut parts up to 24″ thick and workpieces as small as .002″.
 

Cutting hard materials
Stepper medium wire cutting machines are meant for difficult-to-machine materials like Tungsten carbide, hardened tool steel, titanium etc.
Stepper medium wire cutting machine can hold tolerances of +/- .0001″ with excellent repeatability.
 

Superior surface finish
Stepper medium wire cutting machines can achieve a surface finish as fine as 4 RA (32 micro inches).
 

Not heat distortion
Stepper medium wire cutting machine cutting takes place in a bath of de-ionized water, which cools the workpiece and tool. There is no heat distortion or damage to the workpiece material while cutting.
 

Burr-free cutting
Stepper medium wire cutting machine cuts using electric current rather than direct mechanical contact. There is no need to lubricate it or remove chips from the cutting surface. We lose much less material when using the stepper medium wire cutting machine versus conventional cutting methods.

Mid Speed Wire Cutting Machine

 

Working Principle of Stepper Medium Wire Cutting Machine

 

 

Stepper medium wire cutting machine has a simple structure. The electrode wire around the barrel of the barrel along the direction of rotation of the barrel to move at a certain speed, the workpiece mounted on the machine table by the table according to a predetermined trajectory of control relative to the electrode wire to do molding movement.


One pole of the pulse power supply is connected to the workpiece, and the other pole is connected to the electrode wire. Between the workpiece and the electrode wire always maintain a certain discharge gap and spray working fluid, spark discharge between the electrodes etched out a certain gap, continuous pulse discharge cut out the required shape and size of the workpiece.

 

Materials That Can Be Cut by Stepper Medium Wire Cutting Machine

Aluminum
Highly conductive and relatively soft, making it easier to machine. Requires careful management of parameters to avoid excessive electrode wear and to achieve a good surface finish.


Titanium
Known for its strength and light weight, commonly used in aerospace and medical applications. Machining titanium requires specific settings to manage its reactive nature and heat dissipation properties.


Stainless Steel
Popular in various industries due to its strength and corrosion resistance. Wire EDM machining titanium requires specific settings to manage its reactive nature and heat dissipation properties.


Hardened Tool Steel
Often used for dies, molds, and other tooling applications. Typically requires slower cutting speeds and higher power settings but achieves excellent precision and finish.

Carbide

Extremely hard material, commonly used for cutting tools and molds. Due to its hardness, machining carbide often requires premium wires like tungsten or coated wires to ensure efficiency and quality.

Copper

Excellent electrical conductor, often used in electrical components. Similar to aluminum in terms of electrical conductivity but typically easier to machine due to its softness.

Graphite

Used for electrodes in electrical discharge machining. Although not a metal, its conductivity allows it to be machined by wire EDM. Care must be taken to manage the abrasive nature of graphite dust.

 

Our Services
 

Pre-sale services

Product consultation, introduction of technical parameters and machine performance.

In sales service

Requirement analysis, product introduction and quotation, order processing, logistics distribution, installation services

After-sale service

After sales technical support
Supply of repair parts

 

Packaging and Shipping

 

Packaging

Wooden box, PE film

Transportation methods

Road transport, rail transport, sea transport, air transport

 

Our Certificate

 

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FAQ

 

Q: What materials can be cut by a stepper medium wire cutting machine?

A: Aluminum
Titanium
Stainless Steel
Hardened Tool Steel
Carbide
Copper
Graphite

Q: What are the advantages of a stepper medium wire cutting machine?

A: Stepper medium wire cutting machines can cut parts up to 24″ thick and workpieces as small as .002″.
Stepper medium wire cutting machines are meant for difficult-to-machine materials like Tungsten carbide, hardened tool steel, titanium etc.

Q: What is the working principle of a stepper medium wire cutting machine?

A: Stepper medium wire cutting machine has a simple structure. The electrode wire around the barrel of the barrel along the direction of rotation of the barrel to move at a certain speed, the workpiece mounted on the machine table by the table according to a predetermined trajectory of control relative to the electrode wire to do molding movement.

As one of the most professional stepper medium wire cutting machine manufacturers and suppliers in China, we're featured by quality products and good price. Be free to wholesale discount stepper medium wire cutting machine in stock here and get quotation from our factory. Contact us for customized service.

Medium Speed Multi Cut Wire EDM, High Quality Wire Cutting Machine, High Precision Medium Wire Cutting

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