Fast Wire Cutting Machine

Your Professional Fast Wire Cutting Machine Supplier!

 

Suzhou Longkai Electromechanical Technology Co., Ltd. is a modern enterprise specializing in CNC equipment development, production, sales, and industrial automation. Its main products are vertical processing centers, CNC drilling and milling machines, CNC lathes, fast wire cutting machines, mid-wire cutting machines, turret milling machines, precision grinders, CNC drills, EDM drills, and other mechanical processing equipment.

 
 
Why Choose Us

Quality Control

Our company is a professional CNC machinery equipment manufacturer that has passed ISO 9001 quality management system certification. We strictly follow international quality management standards to ensure stable and reliable product quality.

 

Market Distribution

Our main markets cover Russia, Southeast Asia, and many other countries and regions around the world; We have a professional overseas sales team. At present, the annual sales volume is between 500 and 600 units, reaching an annual sales revenue of 5 million to 6 million US dollars which shows a year-on-year growth trend.

Company Strength

Our factory covers an area of about 3,000 square meters, equipped with four modern production lines and a total of about 60 employees, covering multiple functional departments such as raw material inspection, processing and manufacturing, surface treatment, finished product inspection and delivery. We have a complete production system and efficient operation management capabilities.

Our Services

We provide one-stop services including product consultation, technical parameters introduction and performance analysis, demand analysis, product recommendation and quotation, order processing logistics distribution installation commissioning after-sales technical support maintenance parts supply; we are committed to providing customers with comprehensive solutions.

 

Fast Wire Cutting Machine Specification

 

Electrical cabinet form

Vertical cabinet (full step type)

Guide

Steel rail

Lead screw form

Ball screw

Motion motor form

Reactive stepping motor

Working mode of wire conveying motor

Frequency converter speed regulation1~12m/s

Machine tool protection

Environmental protection cover

Resolution of motion axis

0.001mm

Table size

720X500

X, y axial stroke

350X450mm

U, V axis travel

±35×±35mm,(±60×±60m)

Machining taper / machining thickness

±6°(±15°)/80mm

Maximum straight cutting thickness

450mm(Z-axis manual lifting)

Control mode

4 axis linkage

Maximum load capacity

600-800kg

Maximum processing current

8A

Maximum machining efficiencyCr12,H=60mm

≥180 mm²/m,Aluminum cutting≥220 mm²/m

Surface roughness(Straight line cutting,H≤40mm)

Ra≤2.0μm

Cutting accuracyCr12,H=40mm

≤0.01mm

Radial runout of wire storage cylinder

≤0.02mm

Molybdenum wire diameter range

0.12~0.22mm

Wire storage capacity of wire storage cylinder

250m

Loss of molybdenum wireCr12,H=40mm

≤0.02mm

Cutting power supply

High frequency power
Supply system without resistance

Operating system

Windows XP

Control system

AUTOCUT

Communication interface

LAN、RS232、USB

Operation function

Drawing or CAD (DXF) drawing import

Volume of working tank

90L

Working fluid filtration mode

Filter screen filtration

Weight of whole machine

1200 kg

Overall dimension of main engine

1650x1250x1800mm

Cabinet size

730×630×1820mm

Rated power of electric appliance

≤ 2.7KW

 

Pros of Fast Wire Cutting Machine
 

● It makes precise and accurate cuts eliminating the need for further processing and finishing of the workpiece.
● The fast wire cutting machine is suitable for creating complex designs and shapes that are otherwise challenging to produce using traditional CNC machining.
● It is applicable in machining small parts and for cutting highly detailed items that would otherwise be too delicate for other machining options.
● Fast wire cutting machine is ideal for fragile materials and cannot withstand the stress of machining.
● With just one stage of processing, the machine cuts materials leaving no burrs or distortion.
● The machining process cuts continuously without interruptions. Even if the wire breaks when cutting, the process continues immediately.

Automatic Electric Wire Cutting Machine

 

Applications of Fast Wire Cutting Machines

 

 

Molds & Dies
Fast wire cutting machines are indispensable in tool making, particularly for creating injection molds, stamping dies, and extrusion dies. Their ability to cut intricate shapes ensures superior performance and longevity of the tools.
 

Aerospace Components
In the aerospace industry, where safety and reliability are paramount, fast wire cutting machines are used to manufacture critical components such as turbine blades, engine parts, and structural components.
 

Medical Devices
Fast wire cutting machines for medical devices are essential for creating surgical tools, implantable devices, and diagnostic equipment. This precision ensures patient safety and the reliable functionality of medical devices.
 

Electronics and Micro-Mechanics
Fast wire cutting machines are crucial in electronics manufacturing, especially for producing miniature components like connectors, heat sinks, and contact pins.
 

Automotive Parts
In automotive manufacturing, fast wire cutting machines are widely used for machining engine components, gearboxes, and precision tools. This ensures components like fuel injector nozzles and gear components meet stringent performance and durability requirements.

 

Precautions and Tips for Using Fast Wire Cutting Machines

 

Electronica EDM Wire Cut Machine

1. It is forbidden to press any button that is unknown or unfamiliar.
2. When moving the workbench manually or automatically, attention must be paid to the position of the molybdenum wire to avoid wire breaking due to interference between the molybdenum wire and the workpiece or tooling.
3. Inflammable and explosive materials shall not be placed near the machine tool to prevent accidents caused by discharge sparks due to insufficient supply during operation.
4. After turning on the processing power supply, it is not allowed to contact the two output terminals (bed and workpiece) of the pulse by hand or hand-held conductive tools at the same time to prevent electric shock.
5. When closing the wire transport cylinder, pay attention to prevent wire breakage and collision of transmission parts due to the inertia of the wire transport cylinder. For this reason, when stopping the machine, press the stop button as soon as possible after the wire storage cylinder is replaced.
6. It is prohibited to press the switch or touch the electrical part with wet hands. Prevent the conductive materials such as working fluid from entering the electrical parts. In case of fire caused by a short circuit of electrical appliances, the power supply shall be cut off first, and carbon tetrachloride and other suitable fire extinguishers shall be used to extinguish the fire immediately. Water is not allowed to extinguish the fire.

 

Our Service
 

Pre-sale services

Product consultation, introduction of technical parameters and machine performance.

In sales service

Requirement analysis, product introduction and quotation, order processing, logistics distribution, installation services

After-sale service

After sales technical support
Supply of repair parts

Packaging and Shipping

 

Packaging

Wooden box, PE film

Transportation methods

Road transport, rail transport, sea transport, air transport

 

Our Certificate

 

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FAQ

 

Q: What are the advantages of fast wire cutting machine?

A: ● It makes precise and accurate cuts eliminating the need for further processing and finishing of the workpiece.
● The fast wire cutting machine is suitable for creating complex designs and shapes that are otherwise challenging to produce using traditional CNC machining.

Q: What should be paid attention to when using fast wire cutting machine?

A: 1. It is forbidden to press any button that is unknown or unfamiliar.
2. When moving the workbench manually or automatically, attention must be paid to the position of the molybdenum wire to avoid wire breaking due to interference between the molybdenum wire and the workpiece or tooling.

Q: How accurate is fast wire cutting machine?

A: The speed and accuracy of wire cutting are controlled primarily by managing the cutting parameters and controlling the fluid flush rate. Using lower power and speed can improve accuracy. Because flushing moves the wire, flushing pressure increases significantly at high feed rates. The wire will bend slightly due to the barrel phenomenon, which is more noticeable at higher speeds.

As one of the most professional fast wire cutting machine manufacturers and suppliers in China, we're featured by quality products and good price. Be free to wholesale discount fast wire cutting machine in stock here and get quotation from our factory. Contact us for customized service.

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