Automatic Electric Wire Cutting Machine
Automatic electric wire cutting machine is an efficient and high-precision metal processing equipment widely used in fields such as mold manufacturing, aerospace, and electronic manufacturing. Its main applications include complex cavity and curved surface machining of various molds, electrodes, precision components, etc.
- Product Introduction
Automatic electric wire cutting machine is an efficient and high-precision metal processing equipment widely used in fields such as mold manufacturing, aerospace, and electronic manufacturing. Its main applications include complex cavity and curved surface machining of various molds, electrodes, precision components, etc.
The fast wire cutting machine has extremely high cutting efficiency, reaching 7000 to 8000 square millimeters per hour, which is twice the cutting efficiency of ordinary machine tools. The maximum cutting speed can even reach 14000 square millimeters per hour.
Compared to traditional machine tools, the fast wire cutting machine consumes only 0.85 kWh of electricity per hour, saving about 50% energy.
Automatic electric wire cutting machine adopts high-pressure filtered water tank working fluid, it can be replaced every 30 working days, reducing the number of sewage discharges and improving working time.
Due to the use of high-frequency power supply and servo control technology, the high-speed wire cutting machine can achieve micrometer level machining accuracy (with a maximum dimensional accuracy of 0.01mm), and the surface roughness R α is 0.63-1.25 μ m.
Fast wire cutting machine tool bed is made of resin sand castings, which undergo secondary tempering treatment to reduce deformation and increase strength, ensuring the rigidity and smooth operation of the machine tool.
Automatic electric wire cutting machine has functions such as automatic threading and automatic removal of processing waste, and can achieve unmanned operation for processing.
Fast wire cutting machine is an efficient and high-precision metal processing equipment widely used in fields such as mold manufacturing, aerospace, and electronic manufacturing.
Automatic electric wire cutting machines usually use molybdenum wire with high-speed reciprocating motion as the electrode tool, and the wire speed can reach 8-10 meters per second, which significantly improves the processing efficiency.
Due to the use of fine molybdenum wire for cutting, micrometer level machining accuracy can be achieved, meeting the high requirements of precision manufacturing for part size and shape.
Fast wire cutting technology can generate smooth cutting surfaces with surface roughness as low as Ra ≤ 0.8 μm, suitable for application scenarios that require high-quality surface treatment.
Due to the very thin electrode wire (usually 0.03-0.35mm), a very small cutting width can be achieved, thereby saving materials.
The fast wire cutting machine has a simple structure, high degree of automation, and can achieve unmanned processing, reducing the need for manual intervention.
Compared to slow wire cutting machines, fast wire cutting machines have lower prices and maintenance costs, with less molybdenum wire loss, further reducing processing costs.
Fast wire cutting machines can process complex geometric shapes such as deep holes, fine holes, reinforcing ribs, and narrow grooves in complex cavity molds.
Compared with traditional mechanical cutting or laser cutting, fast wire cutting has a smaller heat affected zone, does not produce thermal deformation, and ensures processing quality.
Some advanced wire cutting machines are also equipped with multiple functional modules, such as automatic threading of electrode wires and removal of waste systems, as well as embedded control systems, achieving seamless connection with various design software.
The high-speed wire cutting machine occupies an important position in modern manufacturing industry due to its efficient processing capability, high-precision processing effect, and good economy.
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